Welding machine for stringing with ceramic tubes
Model range of manufactured machines: UNG UN
Specialized equipment for welding multi-stranded copper and aluminum wires (stringing), as well as round metal blanks (rods and wires).
- Production time: 10 days
- The warranty period for the equipment: 1-3 years after commissioning.
- Support service: Accessible service support centers are in Russia, Kazakhstan, Uzbekistan, and also we have online support and remote diagnostics.
- Flexible payment terms. Partial payment before signing the contract and full payment after readiness of equipment before shipment.
- Commissioning: Qualified specialists of Habsans will install the equipment, set it up and train the staff.
| Technical specifications of wire stringing welding machines: | ||||
|---|---|---|---|---|
| Model | Rated power, Кw | Input voltage, V | Nominal maximum input, A | Laying rate, % |
| UNG-3 | 3 | 220 V | 13 | 20 |
| UNG-5 | 5 | 380 V | 13 | 20 |
| UNG-10 | 10 | 26 | 20 | 20 |
| Technical specifications of wire stringing welding machines: | ||||||
|---|---|---|---|---|---|---|
| Diameter of welded round material, (mm) | Welding stranded cable, (mm²) | Package size, (мм) | Weight | |||
| Iron wire | Aluminum wire | Copper wire | Aluminum stranded wire | Copper stranded wire | ||
| 1-5 | 1-4 | 1-3 | 1-10 | 1-6 | 600*640*1220 | 100 |
| 1,5-6 | 1,5-5 | 1,5-4 | 1-25 | 4-16 | 600*640*1220 | 110 |
| 3-8 | 2,5-6 | 2,5-5 | 6-50 | 4-35 | 600*640*1220 | 120 |
| Technical specifications of wire stringing welding machines UN, UN2S: | ||||||||||
|---|---|---|---|---|---|---|---|---|---|---|
| Model | Power (KVA) | Input Voltage (V) | Voltage (V) | Rated Maximum Input Current (%) | Duty Cycle | Welding Material Diameter for Alignment | Packing Dimensions | Gross Weight | ||
| Carbon Steel | Copper | Aluminum | ||||||||
| UN-1 | 1 | 220 | 0.6-1.7 | 4.5 | 8 | 0.5-2 | 0.5-1.2 | 0.8-2 | 340*300*480 | 20 |
| UN-3 | 3 | 220 | 1.2-2.5 | 13.6 | 15 | 1-4 | 1-3 | 1-4 | 440*340*560 | 33 |
| UN-5 | 5 | 380 | 1.4-3.2 | 13.2 | 15 | 1.5-6 | 1.5-5 | 1.5-6 | 500*510*1330 | 70 |
| UN2S-25 | 25 | 380 | 1-3.6 | 65.8 | 6mm /2 | 2-12 | 2-8 | 3-10 | 600*640*1220 | 170 |
| UN2S-30 | 30 | 380 | 1-4.4 | 78.9 | 10 mm/2 | 2-16 | 2-10 | 3-12 | 600*640*1220 | 190 |
| UN2S-50 | 50 | 380 | 2-5.0 | 131.6 | 16 mm/2 | 2-18 | 2-12 | 4-14 | 600*640*1220 | 220 |
| Technical specifications of wire stringing welding machines UN6: | |||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|
| Model | Power (KVA) | Input Voltage (V) | Voltage (V) | Rated Maximum Input Current (%) | Duty Cycle | Welding Material Diameter for Alignment | Packing Dimensions | Gross Weight | |||
| Carbon Steel | Copper | Aluminum | Copper-aluminum tube | ||||||||
| UN6-25 | 25 | 380 | 66 | 3.5 | 280 | 6-12 | 4-10 | 4-8 | 5-8 | 750*850*1600 | 280 |
| UN6-50 | 50 | 380 | 132 | 5 | 340 | 6-18 | 4-14 | 4-12 | 5-16 | 750*850*1600 | 340 |
| UN6-75 | 75 | 380 | 197 | 7 | 380 | 8-25 | 6-20 | 6-16 | 10-25 | 850*1130*1600 | 380 |
| Technical specifications of wire stringing welding machines UN7: | ||||||||||
|---|---|---|---|---|---|---|---|---|---|---|
| Model | Power (KVA) | Input Voltage (V) | Voltage (V) | Rated Maximum Input Current (%) | Duty Cycle | Welding Material Diameter for Alignment | Packing Dimensions | Gross Weight | ||
| Carbon Steel | Copper | Aluminum | ||||||||
| UN7-25 | 25 | 380 | 1-3.6 | 65,8 | 100mm/2 | 6-12 | 4-8 | 4-10 | 880*560*1250 | 280 |
| UN7-30 | 30 | 380 | 1-4.4 | 78,9 | 10mm/2 | 6-14 | 4-9 | 4-12 | 880*560*1250 | 300 |
| UN7-50 | 50 | 380 | 2-5.0 | 131,6 | 16mm/2 | 6-18 | 4-12 | 5-14 | 880*560*1250 | 350 |
| UN7-75 | 75 | 380 | 3.5-7 | 197,4 | 25mm/2 | 8-20 | 8-16 | 8-18 | 880*560*1250 | 410 |
| UN7-100 | 100 | 380 | 4-7.6 | 263,2 | 35mm/2 | 9-28 | 9-20 | 9-25 | 1000*630*1430 | 470 |
| UN7-160 | 160 | 380 | 4-9.0 | 421,1 | 50mm/2 | 10-32 | 10-24 | 10-28 | 1000*630*140 | 560 |
General information about pressure welding machines
- High precision: Each unit is numerically tested and then corrected. Micro-tuning ensures precise and controllable welding quantities.
- Compact and lightweight: Angled steel body and 1.5-meter cold rolled steel create a strong, lightweight body. Anti-corrosion and wear-resistant polyurethane casters provide easy locking and movement.
- Single-button control: The professional controller performs automatic control, stopping the unit when the end position is reached and providing a smooth current rise. To finish welding, simply hold down the button until the automatic stop is reached.
- Low maintenance cost: Simple circuit, high integration, intelligent control, welding current control by silicon rectifier without mechanical relays, which reduces maintenance cost.
- Ease of use: Welding parameters are easily adjusted with buttons with changes from 0% to 99%.
- Safety and Reliability: All conductors, circuits and switches operate at DC24V or lower. Overload and overheat protection included. Intelligent warning system automatically shuts down the unit in the event of a fault with a warning light indication for quick recovery.
- Burr-free: Transparent tubular material is used when welding stranded wires for quality control, and the welding process does not create burrs on all wires.
- Flexible movement: The sensitive moving welding element is assembled with ball bearings to ensure smooth movement.
- Clear field of vision: The equipment is equipped with adjustable LED lighting to improve visibility when working in low-light conditions on the shop floor.
Q&A for pressure welding machine
How is the pressure welding machine controlled?
The professional controller provides automatic control, stopping the unit when the end position is reached and providing a smooth current rise. To finish welding, simply hold down the button until the automatic stop is reached. Welding parameters are easily adjusted with buttons with changes from 0% to 99%.
What are the advantages of a pressure welding machine?
Transparent tubular material is used when welding stranded wires for quality control, and the welding process does not create burrs on all wires.
What is the body of the pressure welding machine and what materials are used for it?
Angled steel body and 1.5-meter cold rolled steel create a strong, lightweight body. Corrosion and wear resistant polyurethane casters provide easy locking and movement.
What are ceramic tubes and why are they needed?
Ceramic tubes are heat-resistant guides that:
- Secure multi-stranded wires in the welding zone, preventing displacement.
- Evenly distribute pressure and heat, avoiding overheating of individual strands.
- Protect against oxidation and pore formation in the weld seam.
- Ensure a smooth, strong joint without deformation.
Why is the UNG better than conventional welding machines for multi-stranded wires?
The UNG uses precision current control (0–99% adjustment) and ceramic tubes, ensuring uniform connections without burrs on the wire ends.
How can overheating of aluminum wires be avoided?
The machine features smooth current ramp-up and overheating sensors. For aluminum, a short welding pulse (1–2 seconds) is recommended.
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